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Businesses

With wide-ranging experience and the highest level of technology,
we realize customer satisfaction.

Smart Factory Solution

Smart Factory Solution
By utilizing ICT (Information and Communication Technology), the manufacturer’s Value Chain from the research and design stages to the purchase of raw materials, production, distribution, marketing, sales, management, service, etc. are supported with data collection and the analysis of Big Data with consulting and service performance. The client company’s production plans and decision-making are supported and the manufacturing plant is diagnosed/predicted in real time to enhance productivity and quality for the securing of global competitiveness.

Business Area

  • xtrmPMS
    It monitors in real-time various operation data in the manufacturing site, supporting efficient storage and utilization of large-capacity data that utilizes RTDB (Real Time Data Base). It also allows process management based on probability, warning management in case of abnormal operations, and provides various reports.
  • xtrmVAS
    As a solution that even on-site engineers without a background in data analysis can easily use to make exploratory analysis and visualization, issues such as linkage analysis between product quality and process, process management ability analysis, detecting abnormalities in quality/process as well as KPI (key process indicator) of the main production/quality/process, etc. can be managed and monitored.
  • xtrmAMS
    Quality and process abnormalities are automatically detected in real-time, and in the case of abnormalities, the causes in the process can be immediately pinpointed, and the function is allowed to extract the optimal conditions for the enhancement of product quality.

Expectation
effectiveness

01 The manufacturing site that adjusts the optimal conditions on its own can be built by collecting and analyzing in real-time reliable data.
02 The accumulation and analysis of data. On this basis, innovation and competitiveness can be secured with strategic implementation.
03 The global competitiveness of manufacturing can be strengthened with the fusion of manufacturing and ICT technologies.

Customer example

At the 20 global factories of Hyosung Chemicals and Hyosung TNC, the real-time collection system of quality/process data, the Big Data platform, real-time predictions, early detection and warning system and other Smart Factory infrastructure were built so that the current situation at the factories could be monitored in real-time from whatever the location, and so that in the case of abnormalities, the root cause could be pinpointed for problem resolution.

Also, the Visual Analytics System (VAS) was developed so that on-site engineers without a background in data analysis could quickly and easily perform on-site data analysis and visualizations. Through 20 analysis projects during 2 years in the fabric/chemical area, the effect of 30 times compared to the investment cost was extracted in the 5-year aggregate.